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ER70S-6 Welding Wire Production Process

1-Rought drawing machine
2-Fine wire drawing machine
3-Copper coating machine
4-Layer winding machine or drum packing machine 
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CO2 gas shielded welding wire production line 

Φ630 MIG(0.8/1.0/1.2/1.6mm) Spool pay off (including Dancer and pulley)→mechanical degreasing →hot wash →Rough electrolytic alkali washing →Fine electrolytic alkali washing(Air blowing) →Degrease and hot wash→cold water and neutralization wash →electrolytic pickling(air blowing)→cold water wash→Activation tank →copper coating →cold water and neutralization wash →hot water →Drying machine→pulley and separating wire→polishing and traction machine(skin-pass)→Φ630 spool take-up machine

Two parameter and performance

NO

Item

Parameter and technical details

1

Name

6 line copper coating machine  

2

Design speed

Welding wire (0.8-1.2mm):6m/s  

Submerged wire NO

3

The line number

6(welding wire)

4

Diameter before copper coating

CO2 welding wire 0.84-1.24mm

Submerged wire NO

5

Finished wire

Welding wire:0.8-1.2mm

Submerged wire NO

6

Inlet welding wire tensile

≤1200Mpa

7

Main parameter of tank

Hot water:60 ℃

Alkali wash temperature:85℃

Copper coating temperature:35℃

The after hot water washing:65℃

Tank total length:82.5M(we can design as per your workshop length-a little shorter or longer, NO problem!)  

8

Water and air pressure

Water :0.2-0.3MPa        

Air :0.3-0.6MPa        

steam :0.2-0.3MPa  

9

Rectifier

3 SET 1500A/18V,1 SET 1000A/12V,1 SET 750A/12V

10

Energy consumption

Water per hour: 2.5 t/h

Power about 330KW

Compress air: 15m3/min(compressed)

Steam :1000kg/h, pressure 0.2-0.3 Mpa


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Jiangyin Wanyi Mechanics Technology Co., Ltd.
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