How to use barrel loader (welding wire barrel packing machine)

Initial preparation: Before the welding wire barrel loader starts working, it is necessary to place the empty welding wire barrel in the designated position and ensure that the welding wire on the wire laying structure (such as the wire laying rack or wire laying machine) is in a freely draggable state.

Welding wire transmission: The welding wire is driven along a predetermined path by a pay off structure (usually including a driving wheel, a driven wheel, and a driving motor). The driving motor drives the driving wheel to rotate, and through friction or belt transmission, the welding wire moves forward and enters the subsequent sorting and straightening stage.

Welding wire sorting and straightening: During the transmission process, the welding wire will go through a series of sorting and straightening devices. The main function of these devices (such as front straightener, rear straightener, drum, etc.) is to ensure that the welding wire remains in a straight line before entering the welding wire barrel, avoiding bending or knotting, thereby ensuring the quality of wire winding.

Filling of welding wire bucket: After sorting and straightening, the welding wire is accurately fed into the welding wire bucket through a wire feeding tube or similar guiding structure. During the filling process, the welding wire barrel loader is usually equipped with a lifting and rotating device, which can automatically adjust the position of the welding wire barrel according to the height changes of the welding wire in the barrel, ensuring that the welding wire can be evenly filled into the barrel and avoiding local accumulation or vacancies.

Intelligent monitoring and adjustment: The welding wire barrel loader is also equipped with various sensors (such as wire position sensors, gravity sensors, etc.) for real-time monitoring of the status of the welding wire in the barrel. When the welding wire reaches the preset height or weight, the control system will receive signals from sensors and automatically adjust the position of the welding wire bucket or stop wire feeding to avoid wire overflow or waste.

Completion and retrieval: When the welding wire bucket is full, the welding wire bucket will send a prompt signal, and the operator can retrieve the bucket filled with welding wire and place a new empty welding wire bucket for the next round of filling.

In summary, the working principle of the welding wire barrel loader is to achieve automatic wire collection, sorting, straightening, and accurate filling into the welding wire barrel through an automated and intelligent mechanical structure and control system, thereby improving production efficiency, ensuring wire collection quality, and reducing manual operations.