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Stainless steel wire production machine line
A: 1. The process flow (￠6.5 mm) rod-----vertical pay-off-----film coating (with dryer)1# ---LZ7/600 straight line drawing machine (to) --￠3.0mm ----SG740H-spool take up
2 simple pay-off -- gas protection annealing furnace - headstand type coiler
3 vertical pay-off rod(3mm)---- film coating (dryer)2# -----straight line drawing machine LZ10/400 (to ￠1.0mm) - SG740 take up machine
B Introduction of Equipment,
(a) LZ7/600 straight drawing unit performance parameters
Product name: LZ7/600 straight drawing machine
2 equipment:
(1) vertical pay-off stand
(2) LZ7/600 straight line drawing machines
(3) SG740 h-wheel take-up machine
(4) man-machine interface screen
(5) set of control cabinets
3 work scope: (1) inlet diameter: 6.5mm
(2) inlet line intensity: ≦ 800Mpa
(3) material: stainless steel wire, etc
(4) outlet 3.0 mm in diameter. Qualifying
4 drawing speed: (1) the highest speed: 6-10 meters per second (2)normal 8-9meters/SEC speed
5 (1) water vapor pressure > 0.2 Mpa
(2) pressure > 0.5 Mpa
6 motor specification: (1) the drawing machine 30KW: AC general motors
(2) take-up machine: 15KW ordinary ac motor
7. Drum forms: (1) : 600mm reel diameter
(2) matrix of 45 steel drum materials, do surface spraying tungsten alloy, hardness HRC60 or above, the surface roughness HRC60 3.2 Ra. above
(3) drum life-span 10000 hours ,a year since slot free replacement, wear and tear
8. Drum by cooling: internal, slit type water-cooling
(drum outside: drying, can use sirocco for passing wire conveniently)
9 frame form: (1) the main frame is steel structure welding
(2) frame owns water, Electric Gas meter before operation panel. with emergency braking and on.
(3)the colour is paint blue, or according to the customer request
10.The mould(dies) box form: (1) the mold box is divided into cavities of cooling and lubrication using rough die sleeve to fix the model (pressure die)
(2) mold size: by users
(3) box can be universal adjustment
11 attune type: roller adopts pneumatic cylinders control, attune angular sensor adopts imported from Germany TURCK non-contact sensor
12. The driving type: LZ7/600 all-gear box transmission
13. (1) the main speed form of control system adopts the production INOVANCE inverter
(2) the secondary circuit USES German production S7-300 PLC controller, so the automation degree of machine is greatly improve the fault protection.
(3) process parameters are input by the touch screen, the operation is simple, high reliability, drawing process broad, and can be easily realized to die jump drawing
14 other functions: (1) fixed function with preset
(2) automatic protection function when broken wires
(3) in length automatic stop function
(4) emergency stop acuities (less than)5 seconds
15 take-up machine (1) SG740 take-up machine adopts shaft-less type pneumatic to top, winding displacement use dia 50 polish rod strand oscillator ,h-wheel size by customer
(2) step-less speed regulation
(b)Gas protection annealing furnace
JCTHL-6000-14
Technical Specification Brochure
1.0 Introduction
1.0
The Continuous High Temperature Solution Treatment, Heat Treatment and Polishing Production Line has three major functionality: stainless steel (wire/pipe/slice) bright annealing, high precision parts welding and the heat treatment for sintering powder metallurgy.
1.1 Heating Furnace:
A: The heating element is silicon carbide rod or heat generating wires. The heat is generated in the upper portion of the furnace so that high efficiency, en heat distribution and easy repair/maintenance are achieved. (Heating element can be replaced without stopping operation)
B: Z-shaped ceramic fiber is used for high efficiency thermal insulation and energy saving.
C: The 314 muffle pipe and cooling pipe in the furnace are made by Shanghai Bao-Steel for increasing service life.
1.2 Wire Take-Up and Pay-Off Machine:
The reducers used for mechanical transmission in the machine are made by famous brand in China. The operation is simple, it runs smoothly and the quality of anneal is guaranteed. Each take-up machine head has an individual convert. The speed of taking up line can be adjusted easily and separately.
1.3 Electrolytic Acid Cleaning System
The electrolysis acid cleaning equipment can clean the waste powder, oil, and paste caused by drawing wire during the process and the result is obvious .The cleaned wire is brighter after annealed and the wire quality is improved. The whole process is emission free and pollution free.
1.4 Control System
The intelligent temperature control display is imported from Japan, automatic temperature control, high accuracy, stable and power saving. The converter is made by Sanken, it has high accuracy and high reliability. There will be a warning when the temperature is out of range.
1.5 Ammonia Decomposition System
The decomposition furnace is made by famous Chinese brand and it decomposes the ammonia gas into 25% nitrogen and 75% hydrogen (2NH3=N2+3H2). The decomposed gas is used as reducing agent and protects the area from being oxidized.
Stainless steel wire production machine line
A: 1. The process flow (￠6.5 mm) rod-----vertical pay-off-----film coating (with dryer)1# ---LZ7/600 straight line drawing machine (to) --￠3.0mm ----SG740H-spool take up
2 simple pay-off -- gas protection annealing furnace - headstand type coiler
3 vertical pay-off rod(3mm)---- film coating (dryer)2# -----straight line drawing machine LZ10/400 (to ￠1.0mm) - SG740 take up machine
B Introduction of Equipment,
(a) LZ7/600 straight drawing unit performance parameters
Product name: LZ7/600 straight drawing machine
2 equipment:
(1) vertical pay-off stand
(2) LZ7/600 straight line drawing machines
(3) SG740 h-wheel take-up machine
(4) man-machine interface screen
(5) set of control cabinets
3 work scope: (1) inlet diameter: 6.5mm
(2) inlet line intensity: ≦ 800Mpa
(3) material: stainless steel wire, etc
(4) outlet 3.0 mm in diameter. Qualifying
4 drawing speed: (1) the highest speed: 6-10 meters per second (2)normal 8-9meters/SEC speed
5 (1) water vapor pressure > 0.2 Mpa
(2) pressure > 0.5 Mpa
6 motor specification: (1) the drawing machine 30KW: AC general motors
(2) take-up machine: 15KW ordinary ac motor
7. Drum forms: (1) : 600mm reel diameter
(2) matrix of 45 steel drum materials, do surface spraying tungsten alloy, hardness HRC60 or above, the surface roughness HRC60 3.2 Ra. above
(3) drum life-span 10000 hours ,a year since slot free replacement, wear and tear
8. Drum by cooling: internal, slit type water-cooling
(drum outside: drying, can use sirocco for passing wire conveniently)
9 frame form: (1) the main frame is steel structure welding
(2) frame owns water, Electric Gas meter before operation panel. with emergency braking and on.
(3)the colour is paint blue, or according to the customer request
10.The mould(dies) box form: (1) the mold box is divided into cavities of cooling and lubrication using rough die sleeve to fix the model (pressure die)
(2) mold size: by users
(3) box can be universal adjustment
11 attune type: roller adopts pneumatic cylinders control, attune angular sensor adopts imported from Germany TURCK non-contact sensor
12. The driving type: LZ7/600 all-gear box transmission
13. (1) the main speed form of control system adopts the production INOVANCE inverter
(2) the secondary circuit USES German production S7-300 PLC controller, so the automation degree of machine is greatly improve the fault protection.
(3) process parameters are input by the touch screen, the operation is simple, high reliability, drawing process broad, and can be easily realized to die jump drawing
14 other functions: (1) fixed function with preset
(2) automatic protection function when broken wires
(3) in length automatic stop function
(4) emergency stop acuities (less than)5 seconds
15 take-up machine (1) SG740 take-up machine adopts shaft-less type pneumatic to top, winding displacement use dia 50 polish rod strand oscillator ,h-wheel size by customer
(2) step-less speed regulation
(b)Gas protection annealing furnace
JCTHL-6000-14
Technical Specification Brochure
1.0 Introduction
1.0
The Continuous High Temperature Solution Treatment, Heat Treatment and Polishing Production Line has three major functionality: stainless steel (wire/pipe/slice) bright annealing, high precision parts welding and the heat treatment for sintering powder metallurgy.
1.1 Heating Furnace:
A: The heating element is silicon carbide rod or heat generating wires. The heat is generated in the upper portion of the furnace so that high efficiency, en heat distribution and easy repair/maintenance are achieved. (Heating element can be replaced without stopping operation)
B: Z-shaped ceramic fiber is used for high efficiency thermal insulation and energy saving.
C: The 314 muffle pipe and cooling pipe in the furnace are made by Shanghai Bao-Steel for increasing service life.
1.2 Wire Take-Up and Pay-Off Machine:
The reducers used for mechanical transmission in the machine are made by famous brand in China. The operation is simple, it runs smoothly and the quality of anneal is guaranteed. Each take-up machine head has an individual convert. The speed of taking up line can be adjusted easily and separately.
1.3 Electrolytic Acid Cleaning System
The electrolysis acid cleaning equipment can clean the waste powder, oil, and paste caused by drawing wire during the process and the result is obvious .The cleaned wire is brighter after annealed and the wire quality is improved. The whole process is emission free and pollution free.
1.4 Control System
The intelligent temperature control display is imported from Japan, automatic temperature control, high accuracy, stable and power saving. The converter is made by Sanken, it has high accuracy and high reliability. There will be a warning when the temperature is out of range.
1.5 Ammonia Decomposition System
The decomposition furnace is made by famous Chinese brand and it decomposes the ammonia gas into 25% nitrogen and 75% hydrogen (2NH3=N2+3H2). The decomposed gas is used as reducing agent and protects the area from being oxidized.
