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Technical details for wet wire drawing machine
1. Construction characteristics for wire drawing machine
(1) Power control: The main motor is controlled by a variable frequency drive with stepless speed regulation, which can be adjusted arbitrarily. The computer LCD panel displays the current main motor extension speed.
The winding motor is equipped with a separate frequency converter, which drives a precision resistor through the rotation of the tension rod. The signal of the resistance value change is automatically calculated under the control of the PC board, and the winding frequency converter is commanded to immediately adjust the motor speed to keep the tension rod stable and adjust the optimal tension to maintain uniform winding tension.
(2) Extension method: Horizontal four axis, staggered front and rear tower wheels.
(3) Transmission method: The entire machine is driven by synchronous belts.
(4) Automatic shutdown: Automatic shutdown upon reaching the meter, with brake protection for the broken wire of the exit mold.
(5) Using special high-quality products:
Spray paint and beautify the surface of the A stretching machine.
B bearings all use high-precision bearings.
C brand high-efficiency transmission synchronous belt with permanent anti-static design.
High quality series motors from domestic first tier manufacturers.
2. Performance parameters
(1) Entry range: Ø 2.2-2.0mm
(2) Outgoing range: Ø 1.0/0.8/0.6/0.5mm
(3) Design speed: maximum 15 meters per second
(4) Maximum usable eye module: 18 (to be provided by the buyer)
(5) Eye model outer core size: Ø 30mm × 15mm
(6) Mechanical surface reduction rate: 1.159, finished product 1.1
(7) Main motor: 30Kw
(8) Winder motor: 4KW
(9) Roll outer diameter: 400 I-shaped wheel
(10) Braking: Pneumatic brake
2、 The structure and function of the machine:
1. wire drawing machine main machine structure:
(1) Material: Q235 (welded high-quality steel plate)
(2) Processing: The body is formed by high current welding, annealed to eliminate internal stress, and then completed by precision boring machine integrated reaming, with the characteristics of no deformation and high precision.
2. Drive shaft:
(1) Material: High wear resistant mold steel (quenched and tempered treatment)
(2) Processing: The shaft core undergoes quenching and tempering treatment to eliminate internal stress and achieve good comprehensive mechanical properties. The mating parts are finely ground to ensure the coaxiality and flatness of the shaft core.
3. Power transmission:
The synchronous belt is used to drive the rotational speed between each wire shaft one by one. The winding shaft is driven separately by another motor, independently matched with a frequency converter, and feedback information is sent to the frequency converter through a tension rod buffer device to continuously adjust the winding speed.
Technical details for wet wire drawing machine
1. Construction characteristics for wire drawing machine
(1) Power control: The main motor is controlled by a variable frequency drive with stepless speed regulation, which can be adjusted arbitrarily. The computer LCD panel displays the current main motor extension speed.
The winding motor is equipped with a separate frequency converter, which drives a precision resistor through the rotation of the tension rod. The signal of the resistance value change is automatically calculated under the control of the PC board, and the winding frequency converter is commanded to immediately adjust the motor speed to keep the tension rod stable and adjust the optimal tension to maintain uniform winding tension.
(2) Extension method: Horizontal four axis, staggered front and rear tower wheels.
(3) Transmission method: The entire machine is driven by synchronous belts.
(4) Automatic shutdown: Automatic shutdown upon reaching the meter, with brake protection for the broken wire of the exit mold.
(5) Using special high-quality products:
Spray paint and beautify the surface of the A stretching machine.
B bearings all use high-precision bearings.
C brand high-efficiency transmission synchronous belt with permanent anti-static design.
High quality series motors from domestic first tier manufacturers.
2. Performance parameters
(1) Entry range: Ø 2.2-2.0mm
(2) Outgoing range: Ø 1.0/0.8/0.6/0.5mm
(3) Design speed: maximum 15 meters per second
(4) Maximum usable eye module: 18 (to be provided by the buyer)
(5) Eye model outer core size: Ø 30mm × 15mm
(6) Mechanical surface reduction rate: 1.159, finished product 1.1
(7) Main motor: 30Kw
(8) Winder motor: 4KW
(9) Roll outer diameter: 400 I-shaped wheel
(10) Braking: Pneumatic brake
2、 The structure and function of the machine:
1. wire drawing machine main machine structure:
(1) Material: Q235 (welded high-quality steel plate)
(2) Processing: The body is formed by high current welding, annealed to eliminate internal stress, and then completed by precision boring machine integrated reaming, with the characteristics of no deformation and high precision.
2. Drive shaft:
(1) Material: High wear resistant mold steel (quenched and tempered treatment)
(2) Processing: The shaft core undergoes quenching and tempering treatment to eliminate internal stress and achieve good comprehensive mechanical properties. The mating parts are finely ground to ensure the coaxiality and flatness of the shaft core.
3. Power transmission:
The synchronous belt is used to drive the rotational speed between each wire shaft one by one. The winding shaft is driven separately by another motor, independently matched with a frequency converter, and feedback information is sent to the frequency converter through a tension rod buffer device to continuously adjust the winding speed.
